Senior Controls Engineer July 2020 - Present
Insulet Corporation
- Led the implementation of assembly and process equipment, AGVs, and Robots to optimize Manufacturing Operations.
- Designed and programed controls infrastructure, including PLCs programming, Vision systems, HMIs, Keyence and Cognex machine vision systems, database management, and motion control drives (VFD and servo drives).
- Programed various Robots for accurate and precise pick-place operations with auto learning features (ABB and Fanuc)
- Led the development of Robotic systems: IO device & component selection, power distribution & Network architectures, detailed electrical schematics, & comprehensive documentation of sequence of operation and functional requirements.
- Performed statistical analysis, predictive modeling, generate automated reporting to create data catalog.
- Developed computer vision algorithms: real-time object recognition and tracking, camera calibration, 3D reconstruction.
- Conducted data analysis, feasibility studies, and process improvements using data science tools and self-created programs & Collaborated with data engineering for documentation and implementation of analytics tools.
- Collaborated on and reviewed wiring diagrams and logic for new equipment, field retrofits, and upgrades to ensure high reliability of equipment, including lasers, optical gaging devices, continuity testing, and inspection.
- Improved process efficiency in assigned areas by analyzing equipment maintenance history, identifying waste causes, developing root-cause solutions, and providing maintenance assistance as needed.